MC80: The new control board for dock levelers

Are you looking for a safe, efficient, innovative and simplicity-focused solution for dock levelers?

With the growth of logistics centers and the strict increase in safety standards, we know they are under pressure to improve control systems and innovation.

We have developed the MC80, a dock leveler control board that integrates advanced technology with intelligent functions, which ensure smooth, safe and efficient operation.

By adopting this technology, you can reduce operational costs and increase your customer satisfaction, in addition to boosting business success.

Keep reading and find out how you can have total control in one control board.

Compatible with different types of dock levelers

While some dock levelers use hinge lip, which move up and down in a hinged manner, to adjust to the height of trucks and facilitate safe loading of goods.

Others opt for a dock leveler with a telescopic lip, which can extend or retract to meet the needs of cargo vehicles.

With this control board, there is no need to worry about whether it is compatible or not. This versatile solution is compatible with both types.

Approach safely at the dock leveler

The MC80 control board not only simplifies the approching process at the dock leveler, but also prioritizes safety during this operation. But how?

Control with traffic lights

The control board has the possibility of connecting traffic lights, inside and outside the building.

This characteristic is essential to ensure that the loading and unloading of goods is efficient, without the risk of accidents.

In a busy logistics center where multiple trucks arrive to load and unload, without an efficient signaling system, drivers may not know when it is safe to move their vehicle.

Sound Signaling

There is also the possibility of integrating a sound signaling system with the buzzer, which provides an additional layer of safety and efficiency during operations. This sound is used in two situations:

Use with vehicle sensor

When a vehicle approaches the dock leveler and the vehicle’s sensor is activated, an audible signal sounds to alert unloading agents that there is a vehicle wait to be attended to.

This helps avoid unnecessary delays and ensures a quick response from dockside staff.

Use with wheel lock

This device ensures that the truck remains tied at the dock.

When the wheel lock is activated during the truck loading process, the buzzer emits a signal to inform operators that the truck is about to start moving.

This alerts dockside staff so they can take necessary action to ensure safe operations and prevent potential accidents.

Connecting dock leveler and lip limit switches

Limit switches are devices that inform the control board of the precise position of the dock leveler and lip.

They provide movements based on real data and not estimates, this ensures that adjustments are made accurately, which minimizes errors and increases efficiency.

By knowing the exact position, the control board can apply more effective security measures. For example, it can prevent unexpected movements that could cause accidents, essential for protecting employees and goods.

Protection against short circuits and overloads

This feature is crucial for the durability and safety of the equipment.

With this protection, if an excessive current peak is detected, which could indicate a short circuit or overload, the control board automatically turns off the motor. This prevents damage to the motor, wiring and other components.

This function reduces maintenance costs, repairs and downtime.

Sequence control and phase failure

A wrong connection or phase failure can create serious consequences, including overheating and motor failure, which will interrupt the operators’ work.

Furthermore, a phase failure can irreparably damage the motor, especially if it is started in reverse.

However, the MC80 control board, upon detecting these problems, automatically turns off the motor and warns operators to correct them before restarting operations.

During and after dock operations

Auto-return

After completing an operation, whether loading or unloading, the operator only needs to press the auto-return button.

This automatically returns the dock leveler to the starting position and allows the next vehicle to begin another operation as quickly as possible.

An example of how technology can simplify complex operations and create a more efficient environment.

Interlock output

While using the dock leveler, the dock door remains locked.

If an operator attempts to open the door while the dock leveler is in use or in an error state, the interlock function prevents opening.

A resource that maintains a safe environment, without the risk of accidents that could result in injuries or damage to goods.

Safety in door movement when opening

If the truck is not properly tied at the dock leveler and an operator tries to open the door, the control board prevents the door from opening, which prevents falls and other accidents.

This measure ensures that all operations are carried out in a controlled and safe manner.

Safety in the movement of the door when closing

After the operation is completed, the dock leveler must return to the starting position before the dock door can be closed.

If the operator attempts to close the door with the dock leveler still open, the control board prevents closing and alerts the operator to adjust the dock leveler first.

It protects the door from damage and ensures that the closing process is safe.